Insulation industry news from Global Insulation

Romania: Rockwool Group has announced plans to build a basalt mineral wool production plant in Romania, a project worth an estimated Euro50m. The basalt mineral wool plant, Rockwool Group's first in Romania, will create around 150 jobs, while an additional 300 will be created indirectly in services and logistics, Rockwool said in a press release. The process of issuing permits and authorisations was already initiated, so that production of basalt mineral wool is expected to start in 2019.

The new production unit will spread over approximately 30 hectares in Ariceştii Rahtivani commune near the southern city of Ploiesti. The project will strengthen the group's strong presence in Romania, a market that has been active for almost 20 years through its local sales branch.

The plant will contribute to the growth of the local economy, given that most of the raw materials and logistics services will come from Romania, and most of the workforce directly employed by Rockwool or the subcontractors will be local, the company said.

"This investment will allow us to better support Romania's efforts to increase fire safety and energy efficiency in its buildings,” said Rockwool Group’s Senior Vice President Gilles Maria. “We encourage the government to continue to work with the EU Member States within the Firefighting Information Exchange Platform (FIEP) as well as other initiatives that will improve the fire safety regulations.”

US: Several of Owens Corning’s Thermafiber mineral wool insulation products and their supporting design and installation services have earned Safety Act Designation from the US Department of Homeland Security. The purpose of the act is to ensure the threat of liability doesn’t prevent companies from developing and commercialising products that could save lives in the event of an act of terrorism. It restricts liability where qualified anti-terrorism technologies, or QATTs, have been used.

“Owens Corning is the first insulation manufacturer to be listed publicly with the Department of Homeland Security as having qualified technology carrying the Safety Act Designation,” said Julian Francis, president, Insulation Business.

The designation covers a variety of Thermafiber products in perimeter fire barrier system, interior wall and floor ceiling systems, construction joint firestopping system and penetration firestopping system applications.

Denmark: Rockwool’s sales revenue for its insulation business has been driven by sales in Western and Eastern Europe. Its sales rose by 7.6% year-on-year to Euro1.31bn in the first nine months of 2017 from Euro1.22bn in the same period in 2016. Its earnings before interest and taxation (EBIT) rose by 18% to Euro129m from Euro109m. Earnings growth was driven by sales growth, improved pricing quality and a better utilisation of its US plant. Overall group sales and earnings also rose.

Netherlands: The PolyStyreneLoop (PSL) Cooperative has inaugurated the European expanded polystyrene (EPS) / extruded polystyrene insulation (XPS) industry’s closed-loop project for the recycling of polystyrene (PS) insulation foam waste in Amsterdam. The research is testing a concept to dissolve the recently restricted chemical, Hexabromocyclododecane (HBCD), from PS foam waste while also allowing for the recovery of bromine, which can then be used again for the production of new flame retardants. The PSL project is intended to help the European Union (EU) deal with an expected 20Mt of insulation material containing HBCD that will need to be disposed of in the next 50 years.

The PolyStyreneLoop demonstration plant aims to begin operations in 2018 and will have the capacity to treat up to 3300t/yr of PS waste. Once up and running, the PolyStyreneLoop project will be able to cope with incoming PS foam waste streams and produce recyclate that could be used in new PS foam insulation installations. The new initiative has been financed and built by the 56 members and supporters of the PolyStyreneLoop Cooperative. The EU has also supported it financially.

The association for European Manufacturers of Expanded Polystyrene (EUMEPS) said that recycling PS foam typically saves as much as 50% CO₂ emissions compared to using it for energy recovery. It added that it believes that the technology it is testing offers an additional contribution to resource efficiency at the end-of-life phase for PS foam insulation, on top of the CO₂ emissions already saved by reducing energy consumption during the long-use phase of a building.

Ireland: Kingspan Group’s sales of insulation board and panels have grown strongly so far in 2017. Its board sales grew by 16% year-on-year in the first nine months of 2017 and its panel sales grew by 10%. Overall, the group’s sales revenue rose by 19% to Euro2.69bn. It attributed the growth in revenue for its insulation products to passing on costs from rising input costs. Its French market was reported as notably positive, although the UK market was described as ‘indecisive’ around order placement for board sales. It added that its Kooltherm product continues to outgrow its other insulation materials.