Insulation industry news from Global Insulation

US: Knauf Insulation North America and the Michigan Economic Development Corporation (MEDC) have announced an investment of around US$35m at Knauf’s fibre glass inslation plant at Albion in Michigan. The upgrade is expected to convert and restart an idled production line, increasing production capacity by more than 30% and adding 34 new full-time jobs. It will use recycled bottle glass recovered through the state of Michigan’s Bottle Deposit Law as a raw material. The project is expected to be completed in late 2020.

“Keeping pace with the growing demand in the upper Midwest for quality loose-fill insulation products will be made possible through the expansion of our plant here in Albion,” said Kevin Keen, plant manager at Albion.

The Michigan Strategic Fund (MSF) has approved a US$200,000 Michigan Business Development Program performance-based grant in support of the project. The MSF also approved a 100%, 15-year State Essential Services Act exemption valued at US$780,000.

China/Germany: German companies Evonik and ThyssenKrupp Industrial Solutions have granted a licence to Zibo Qixiang Tengda Chemical for the use of its hydrogen peroxide to propylene oxide (HPPO) technology in China. Qixiang Tengda Chemical will build a propylene oxide plant in Shandong province and Evonik has licensed the production of hydrogen peroxide for the exclusive supply of the plant. Evonik and ThyssenKrupp Industrial Solutions have also entered into a long-term agreement for the supply of the respective HPPO catalyst. Propylene oxide is used mainly for the production of polyurethane foams, including those used in insulation for buildings.

“We’re proud of having gained Qixiang as a new strategic partner. With environmental awareness on the rise in China, HPPO is the technology of choice for sustainable production of propylene oxide because it produces no major by-products apart from water,” said Claus Rettig, the chairman of the board of Evonik’s Resource Efficiency division.

Planning work for the new Qixiang Tengda plant is scheduled to start in mid-August 2019 with commissioning expected for the first half of 2022. Qixiang Tengda, a chemical manufacturer, is part of Cedar Holdings Group.

Hungary: Bodrogi Bau is upgrading its polystyrene insulation plant in Szeged. It is spending Euro3m on building two new production lines, according to the MTI-Eco news agency. One of the new lines will be used to manufacture polystyrene insulation blocks. The project is supported by a Euro1.5m grant from the European Union (EU) and the local government. The company runs businesses in construction, building material retail, planning and real estate.

US: IQ Fibers plans to build a cellulose insulation plant at West Easton in Pennsylvania. The project will have an investment from US$5.4m and it will create 43 jobs. The company has received funding from the Department of Community and Economic Development to develop the unit.

“We are extremely proud of our facility and the highly engineered cellulose fibre products we manufacture. With the market demand for more environmentally-friendly solutions, we believe this is the right time and place to launch our company. We greatly appreciate the assistance of the Governor’s Action Team and Governor Wolf’s commitment for business growth,” said George Day, chief executive officer (CEO) of IQ Fibers.

IQ Fibers is a start-up cellulose fibre manufacturer. Its line of products includes high-quality cellulose insulation and absorbents that are sold to distributors, contract installers and end users, as well as government agencies, utility companies, and related programs.

US: Johns Manville (JM) plans to build a new fibreglass insulation production line at its McPherson plant in Kansas. The new line will produce its Climate Pro blowing wool product. JM will begin construction on the expansion project later in 2019 pending various governmental approvals. It anticipates the completion in early 2021. When complete, JM will employ more than 330 people in McPherson.

Lithuania: Paroc plans to increase the production capacity of its stone wool plant in Vilnius to 115,000t/yr from 75,000t/yr. The subsidiary of US-based Owens Corning intends to make multiple minor upgrades to reach this goal, according to the Verslo Zinios newspaper. It hopes to achieve the increased production capacity by 2022 subject to market demand.

Belgium: Knauf Insulation plans to install 6000 photovoltaic panels at its Visé mineral wool plant. These will provide 1700MWhr/yr to the unit. The announcement was made at the opening of Knauf Insulation’s Experience Centre in Visé. The centre is intended to act as a knowledge base for best practice and sustainability.

US: Germany’s BASF plans to launch the second phase of its methylene diphenyl diisocyanate (MDI) unit at its Verbund plant in Geismar, Louisiana. The first phase of the upgrade was set to double the company’s MDI production capacity to nearly 0.6Mt/yr from 0.3Mt/yr. The new US$87m investment will continue this process. Construction is expected to start in late 2019 with completion scheduled for 2021.

“With the development of the American market, BASF needs this investment to support the growth of our existing customers,” said BASF Senior Vice President Stefan Doerr. “The Geismar site is ideally suited for this investment thanks to the existing infrastructure, competitive raw materials and favourable business support from state and local governments. This investment also demonstrates our strong commitment to our employees, our community and our presence in Louisiana.”

US: Rockwool has started legal action against the Jefferson County Board of Education (BOE) describing its attempts to stop construction of new mineral wool insulation plant as ‘unlawful.’ Court documents filed by the Danish insulation company allege that the BOE is trying to buy land from Rockwool for a low rate to build a student support centre otherwise it has threatened to appropriate it under US condemnation rules. Rockwool contends that the BOE originally supported the new plant with tax breaks but has since change its mind as local activists have opposed the project.

Rockwool started construction work on its US$150m mineral wool plant at Ranson, West Virginia in mid-2018. Production at the site is scheduled to start in early 2020.

US: Canada’s IKO plans to build a new US$70m plant in Hagerstown, Maryland. It will be the company’s sixth US manufacturing location. The 46,000m² plant and warehouse site will be used to manufacture will produce roofing and insulation products including polyisocyanurate insulation. It is scheduled to open in mid-2020.

"Hagerstown is another example of IKO's commitment to building the strongest and most state of the art production network in our industry," said Guy Tremblay, IKO's Vice President of North American Operations.