Insulation industry news from Global Insulation

Kazakhstan: KazFeltec and Italy-based Cormatex plan to build a Euro10m natural wool insulation plant in Aktobe Region. Kazakhstan General Newsline has reported that the plant will use local coarse sheep’s wool, a waste product of which 3500t/yr is generated currently in Aktobe. The plant is scheduled for commissioning in mid-late 2023.

US: Knauf Insulation has appointed Valentin Salazar as the manager of its forthcoming glass wool insulation plant at McGregor in Texas. Other hires include Alex Garcia as Health, Safety & Environmental Manager and JT Tristan as Human Resources Manager. Crossland Construction was previously announced as the general contractors for the project in July 2022. The company expects to open its new unit in early 2024.

New Zealand: Fletcher Building Materials recorded consolidated sales of US$5.37bn during its 2022 financial year, up by 4.7% year-on-year from US$5.13bn in the previous year. Its net earnings also rose by 42%, to US$273m from US$193m.

The group's building materials division contributed US$1.02bn-worth (17%) of group sales. The division made capital expenditure investments of US$129m. During the financial year, its insulation subsidiaries Forman Building Systems and Tasman Insulation merged under its new Comfortech business. Comfortech will commission a new glasswool plant in mid-2023. Fletcher Building Materials says that, when operational, the new unit will help to serve increased ceiling insulation demand arising from changes to the New Zealand Building Code.

Fletcher Building Materials chief executive officer Ross Taylor said "The 2022 financial year has not been without its challenges. Global and national supply chain disruptions have continued into the third year of the Covid-19 pandemic." He added "The New Zealand Commerce Commission recently published its interim market study report into residential building supplies. The final report and recommendations will be published in December 2022 and in the meantime we will continue to work collaboratively with both the commission and the government."

South Korea: KCC Corporation is upgrading its Gimcheon and Munmak glass wool plants. A second production line is being built at the Gimcheon plant in Gyeongbuk and the production capacity of the existing production line is being increased at the Munmak plant in Gangwon-do. The upgrade projects will be completed in October and March 2023 respectively. Once finished the combined projects will increase the company’s total production of glass wool by 80,000t/yr.

KCC says that it is making the investment in inorganic insulation production capacity in response to revisions to local building regulations. It added that the law was changed in 2021 due to several fire-related incidents. The upgrades are also expected to reduce production costs per unit.

US: Huntsman Corporation has started commercial operation of a new US$180m methylene diphenyl diisocyanate (MDI) splitter at its Geismar plant in Louisiana. The new splitter will allow the chemical manufacturer to produce more grades of MDI than previously. Company president and chief executive officer Peter Huntsman attended an inaugural event as well as the Jeff Landry, the Attorney General of Louisiana.

“The new splitter reinforces our strategy of delivering value over volume by creating a more differentiated product portfolio,” said Tony Hankins, president of Huntsman’s Polyurethanes division. “It enables us to provide our customers in automotive, furniture, construction, adhesives and coatings markets with more options for innovative, sustainable polyurethanes products.”

Huntsman produces a range of chemicals including polyisocyanurate (PIR) and polyurethane (PUR) building insulation products.

Libya: Al-Hosn International Company for Building Materials Industry has partnered with China and Germany-based Zenith to establish an insulated concrete block plant. The Benghazi Chamber of Commerce has held a meeting with the companies to discuss their plans.

Ukraine: Ireland-based Kingspan plans to spend Euro200m towards building a ‘Building Technology Campus’ in Ukraine. The site will be used to manufacture insulation and district heating products. Development of the project is due to start immediately with eventually commissioning forecast for 2027. The insulation company has appointed a project team to identify a suitable site, likely to be in the west of the country, and is liaising with the Ukrainian Government. Over 600 jobs are expected to be created when the site opens.

Gene Murtagh, the chief executive officer of Kingspan Group, said “This investment sits at the crossroads of three crises: the climate crisis, the energy security crisis, and the crisis caused by the Russian war against Ukraine. The new Building Technology Campus we are planning will make positive contributions on all three fronts, supporting Ukraine as it rebuilds its economy, meeting demand across central and Eastern Europe for energy efficient buildings, and helping Europe to reduce reliance on oil and gas imports.”

Kingspan previously said it had exited the Russian market and divested its operations to local management in April 2022 following a decision made in March 2022.

Russia: Denmark-based Rockwool says that it is running its four plants in Russia as a standalone operation. However, it is continuing conducting business to avoid the nationalisation of its assets and the loss of its intellectual property. The insulation producer previously said that it had cancelled all investments in the country since the start of the war in Ukraine.

US: Saint-Gobain plans to spend US$32m towards to upgrade to CertainTeed’s Chowchilla glasswool plant in California. The investment is part of a US$400m expansion package planned for four US plants previously announced in November 2021. The upgrade work at Chowchilla will include the addition of a new furnace and other equipment that will use less natural gas and electricity. It is the largest investment in the site since its creation in 1978. Saint-Gobain Group estimates that these improvements will reduce CO₂ emissions by 4000t/yr at the site.

Belgium: Knauf Insulation has officially opened a new Euro15m glass mineral wool recycling plant in Visé. It will recycle the glass mineral wool as part of its ‘Resulation’ service. The site will also recycle production off-cuts from Knauf Insulation’s Visé glass mineral wool production plant using a dedicated production line and furnace. The inauguration event was attended by Olivier de Wasseige, managing director of the Walloon Enterprise Network.

Dominique Bossan, member of Knauf Group’s management committee and head of Knauf Insulation Europe, Middle East and Asia, said, “The new facility is an important step towards achieving Knauf Insulation’s commitment to generate zero waste to landfill by 2025 as part of the company’s ‘For A Better World’ sustainability strategy.

Knauf Insulation says that around 85,000t/yr of glass mineral wool waste are generated in France, while in Belgium and the Netherlands the figure is around 30,000t/yr with 26,000t of that total coming from demolition.