Insulation industry news from Global Insulation

UAE: Pearl Polyurethane has newly appointed Oliver Bruns, Michael Friede and Wilhelm Lamberts to its board. Chemical Industry Digest News has reported that the new board members’ experience collectively spans various sectors and industries, bringing broad and deep expertise to the polyurethane (PUR) producer’s strategic guidance and oversight as it expands internationally and into new verticals.

Bruns has over 10 years’ PUR industry experience with Germany-based Bayer AG and Covestro, formerly known as Bayer MaterialScience. This included a role as managing director of Bayer’s Czech Republic-based PUR system house for Eastern Europe. Bruns currently also holds a full-time CEO position at Neveon, a leading global integrated foam group that supplies PUR flexible and composite foams for a wide range of applications.

Friede started his career at Bayer AG in 2001 and held various senior executive roles at Bayer MaterialScience and then Covestro, including global head of coatings, adhesives and specialities. He then moved to Netherlands-based AkzoNobel, where he worked as chief commercial officer (CCO) of performance coatings.

Lamberts’ career also spans multiple executive roles at Bayer AG and Covestro, most recently as the former’s strategy project manager and senior vice president, head of elastometers and the latter’s innovation project manager.

Africa: UAE-based BCI Holding plans to expand its polyurethane (PUR) plant in Egypt. Arab Finance News has reported that the company also intends to establish to new PU plants, in Algeria and Nigeria. For the realisation of these plans, it will partly rely on a US$30.0m financing package from the International Finance Corporation. The PU supplier expects the moves to generate 80 new direct jobs. It said its strategy aims to combat poverty and create jobs by supporting the growth of the private sector in the Middle East and Africa. It added that the new plants will also help strengthen regional integration and technology transfer, and the development of regional supply chains.

UAE: Pearl Polyurethane Systems plans to double its polyurethane (PUR) production capacity over the five years up to September 2026.

CEO Martin Kruczinna said “The newly structured entity of Pearl Polyurethane, combined with the reconfirmed long-term relationship with Covestro, enables us to create win-win solutions for our existing and new customers.” He added “While we plan to further increase our market share in selected Middle Eastern and North African countries, the real leverage will come from moving beyond those borders and launching innovative new products. Our advantageous location in Dubai as a regional trading hub puts several attractive markets within easy reach. We expect our unique value proposition of being able to reliably deliver high quality service and products at competitive prices should be valued in new international markets. We intend to capitalise on these growth opportunities and position Pearl as the preferred PUR solutions partner for customers in a growing number of industries, not only in the Middle East but also internationally.”

UK: Leeson Polyurethanes’ adhesive and coatings plant in Leamington Spa, Warwickshire caught fire following a series of explosions on the morning of 27 August 2021. Worcester News has reported that one person known to have been working in the plant at the time remains unaccounted for on 31 August 2021. Emergency services extinguished the blaze but have been unable to enter the site so far. The smoke cloud from the fire was visible over 60km away. It resulted in an evacuation of neighbouring residential streets.

UK: The Construction Products Association and the Builders Merchants Federation have raised the issue of low short-term availability of polyurethane (PUR) and polyisocyanurate (PIR) insulation. The associations attributed the shortages to the effects of ‘historically’ high raw materials costs on production. These it said resulted from high international demand for raw materials and finished products and challenges as a result of the Covid-19 pandemic.

The associations expect PUR and PIR availability to improve in the third quarter of 2021. They said that long-term demand growth was set to continue, in part due to the government’s 2050 net zero carbon target.

Turkey: Assan Panel has added two new insulation boards to its product range. Its new AssanBoard insulation boards consist of a polyurethane (PUR)-polyisocyanurate (PIR) mix, while its new AssanWool insulation boards are made of stone wool. The company says that both boards are suitable for roof trapezoidal sheet, seam system, cassette and curtain wall system use, as well as for use in acoustic applications and fire compartment applications.

US: Huntsman’s net income in the first nine months of 2020 was US$691m, more than doubled from US$259m in the corresponding period of 2019. This was in spite of a fall in sales of 15% to US$4.35bn from US$5.14bn. Its polyurethanes (PU) segment recorded sales of US$2.55bn, down by 13% from US$2.93bn, and earnings before interest, taxation, depreciation and amortisation (EBITDA) of US$271m, down by 36% from US$426m. The company attributed the sector’s sales fall in the third quarter of 2020 to “lower methylene diphenyl diisocyanate (MDI) average selling prices,” which “decreased across most major markets in relation to the global economic slowdown resulting from the Covid-19 pandemic.” It added, “Overall polyurethanes sales volumes were roughly flat when including sales volumes in connection with the Icynene-Lapolla Acquisition. The increase in segment adjusted EBITDA was primarily due to lower raw material costs and lower fixed costs, as well as additional sales volumes in connection with the Icynene-Lapolla Acquisition, partially offset by lower MDI pricing.”

President, chair and chief executive officer (CEO) Peter Huntsman said, “The third quarter proved to be better than we had anticipated with improving conditions in almost all of our businesses. Although the global community continues to face significant challenges around Covid-19, we see positive momentum entering the fourth quarter. We remain fully on track in integrating our two downstream acquisitions completed earlier this year and in delivering in excess of US$100m of annualised synergies and savings from our previously announced cost optimization initiative by the end of 2021.”

UK: Italy-based Hennecke-OMS says that it has received an order for a 45m/min lamination line for Ballytherm UK’s upcoming 1.2Mm²/yr Herefordshire polyisocyanurate (PIR) and polyurethane (PUR) insulation plant. The plant consists of a continuous foaming line including a 38m double belt conveyor and foaming, mixing and distribution units for the PUR foam inside the two flexible facings, a cross cutting unit, a panel cooling section and stacking and packing equipment. The company said, “The entire plant in a fully automatic cycle and is controlled by a series of electric control panels based on an industrial Siemens S7 PLC and with relevant interface operator panels.”

The supplier added, “The choice of Hennecke-OMS as the supplier for Ballytherm’s second plant confirms the excellent co-operation between supplier and customer, as well as Hennecke-OMS’ leading position in continuous plant technology.”

Installation will commence in October 2020 and Ballytherm plans to commission the line in early 2021. It has future potential for expansion to 70m/min lamination capacity, according to the supplier.

US: Huntsman recorded an income of US$649m in the first half of 2020, up by 161% year-on-year from US$249m in the first half of 2019. Sales fell by 18% to US$2.84bn from US$3.45bn. Polyurethane volumes and prices fell globally during the period due to the effects of the coronavirus outbreak, according to the company, however second-quarter growth in China partly offset this.

Chair, chief executive officer (CEO) and president Peter Huntsman said, “We were fortunate to have been more prepared than ever as we entered the second quarter in an unprecedented global economic crisis, with little to no visibility. With our transformed balance sheet, there was no need to access capital markets and we completed the quarter with US$2.6bn of overall liquidity and generated positive free cash flow. We remain focused on what we can control and have accelerated and improved integration plans for our recent acquisitions, CVC Thermoset Specialties and Icynene-Lapolla.” He continued, “While the on-going related global effects of Covid-19 remain uncertain and visibility continues to be poor, we see improving trends within most of our major markets and are optimistic that the worst of this economic slowdown is behind us."

US: Huntsman’s first quarter net income was US$708m in 2020, up by 440% year-on-year from US$131m in 2019. It made sales worth US$1.59bn over the period, down by 4.6% year-on-year from US$1.67bn in the corresponding period of 2019. Polyurethane (PU) insulation sales decreased slightly due to ‘decreased demand across most major markets, partially offset by modest growth in polyisocyanurate (PIR) insulation sales volumes.

Huntsman chair, president and CEO Peter Huntsman said, “We have been well-prepared for this global economic crisis. Our balance sheet is stronger than ever before, with significant cash and robust liquidity. Having learned from prior crises, we pre-emptively reduced unnecessary inventories and are reducing capital spending this year by 30%, or approximately $90m, by delaying discretionary spending.”