Insulation industry news from Global Insulation

Belgium: Recticel’s Simfocor polyurethane board product has been certified a ‘Solar Impulse Efficient Solution’ by the Solar Impulse Foundation. The label is awarded to products, services or processes combining credible environmental and economic performance. It also means that Simfocor joins the Solar Impulse Foundation’s list of products selected for their contribution to clean economic growth.

Simfocor is part of the ‘Recticel Silence’ insulation range and is currently sold in France and Spain. It is a polyurethane insulation board that is marketed for both its acoustic and thermal insulation properties. The product is made of recycled polyurethane foams sourced from discarded mattresses.

Europe: Dow has announced the European launch of V PLUS Perform Next, a polyurethane (PU) insulation product for use in insulated metal panels. V PLUS Perform Next insulation contains alternative raw materials from circular feedstocks, including bio-based feedstocks. Dow allocates the feedstocks based on a mass balance chain of custody, validated by International Sustainability and Carbon Certification (ISCC). It produces V PLUS Perform Next using over 25% renewable energy.

Dow PU construction insulation marketing fellow Alberto Mercati said “The new EU Energy Performance of Buildings directive adds urgency for buildings that require energy efficient insulation with decreased embodied carbon. For the last five years, V PLUS Perform has enabled insulated metal panel manufacturers to deliver building envelopes that couple energy efficiency and fire safety. V PLUS Perform Next supports insulated panel manufacturers to select lower carbon and circular construction ingredients from the design phase to the delivery of a novel class of products for more sustainable buildings.”

Denmark: Sweden-based Indutrade has concluded an agreement to acquire foam producer Bramming Plast-Industri. The parties expect to close the transaction later in 2022.

Bramming Plast-Industri's products include Inotan polyurethane (PU) and polyisocyanurate (PIR) foams and Setex recycled PU granular foam.

Germany: Chemicals producer BASF has partnered with RAMPF Eco Solutions, Poland-based Remondis Electrorecycling and engineering company KraussMaffei to develop depolymerisation techniques to produce polyol from waste polyurethane (PU) fridge insulation, as an alternative to natural hydrocarbons. The recovered polyol could then be used as a raw material in PU insulation production.

BASF said "This innovative process is particularly challenging because it has to be very robust in order to reliably convert post-consumer waste with high levels of foreign substances into a high-quality recycled polyol.”

Waste fridge insulation's only current use is as an alternative fuel by the energy sector.

India: Germany-based chemicals producer BASF has broken ground on its construction of a polyurethane (PU) application development laboratory in Mumbai, Maharashtra. From its inauguration in 2024, the laboratory will offer customer support services including customised formulations, line trials and training sessions PU industry partners, including insulation producers. In this, it will support the work of BASF’s existing Creation Center at its Mumbai Innovation Campus.

BASF’s senior vice president, performance materials Asia Pacific, Andy Postlethwaite said “As a part of the global innovation network, the lab will enable global and regional BASF teams to work closely with local customers in testing and formulation optimisation. BASF has been providing technical services to customers, enabling the co-creation of innovative product solutions with its high-performance materials. With our strength in innovation and comprehensive range of high-quality solutions, we help our customers meet increasingly stringent regulatory standards and optimise product properties for their specific needs at an early stage.”

US: Owens Corning has announced its conclusion of a deal to buy polyurethane (PU) foam insulation producer Natural Polymers. The companies say that Natural Polymers president and CEO Benjamin Brown will take on an innovation leadership role at Owens Corning following the completion of the transaction.

Belgium: The Programme for the Endorsement of Forest Certification (PEFC) has certified Recticel Insulation’s Recticel Eurothane GP, Eurothane Eurodeck and Eurowall Cavity polyisocyanurate (PIR) and polyurethane (PUR) as meeting good forest management standards. This ensures customers that the products’ multilayer paper facings are sustainably sourced.

Head of technical management Dirk Vermeulen said “With the PEFC label on our insulation products, we provide proof of our commitment to sustainability to architects, turnkey companies, project developers and contractors, as well as end-users.”

Belgium: Recticel Insulation has obtained Programme for the Endorsement of Forest Certification (PEFC) for its multilayer thermal insulation products. It says that it is the first polyisocyanurate (PIR) and polyurethane (PUR) producer to do so. The insulation manufacturer will be selling thermal insulation products, with multilayer paper facings made from wood fibres sourced from a PEFC-certified and sustainably managed forests. The PEFC label will be added to its Recticel Eurowall, Eurothane Silver, Eurothane Silver A, Eurofloor, Euroroof, Eurothane GP, Eurowall Cavity and Eurothane Eurodeck products.

Recticel Insulation already held the PEFC label for some of its insulation products manufactured at its plants in Bourges, France and Stoke-on-Trent, UK. The certification is now being gradually rolled out to more products and to all plants where multilayer facings are used.

Netherlands: Belgium-based Triple Helix has signed an agreement as one of the first concessionaires at the NextGen District at the Port of Antwerp. It plans to build a plant to convert polyurethane foam, from insulation panels and other sources, into polyols. These chemicals can then be reused, for example in the production of new polyurethane products. The plant is intended to be fully circular and self-sufficient in terms of energy.

Steven Peleman, the chief executive officer of Triple Helix, said “To drastically reduce emissions and waste pollution, we want to show the principle of material reincarnation to the world. In our plant at NextGen District, we want to recover polyurethane foams at the end of their life and transform them into their main components to be used again in new products. This is innovative and challenging, but with Port of Antwerp, BlueChem and our industrial and knowledge partners, we are ready to fight this battle. Not words but deeds!”

The Port of Antwerp has set aside the former 88 hectare General Motors site to develop into a future circular economy hotspot. Rubber and plastics recycling company US-based Bolder Industries has also signed up for an early place at the port.

UAE: Pearl Polyurethane has newly appointed Oliver Bruns, Michael Friede and Wilhelm Lamberts to its board. Chemical Industry Digest News has reported that the new board members’ experience collectively spans various sectors and industries, bringing broad and deep expertise to the polyurethane (PUR) producer’s strategic guidance and oversight as it expands internationally and into new verticals.

Bruns has over 10 years’ PUR industry experience with Germany-based Bayer AG and Covestro, formerly known as Bayer MaterialScience. This included a role as managing director of Bayer’s Czech Republic-based PUR system house for Eastern Europe. Bruns currently also holds a full-time CEO position at Neveon, a leading global integrated foam group that supplies PUR flexible and composite foams for a wide range of applications.

Friede started his career at Bayer AG in 2001 and held various senior executive roles at Bayer MaterialScience and then Covestro, including global head of coatings, adhesives and specialities. He then moved to Netherlands-based AkzoNobel, where he worked as chief commercial officer (CCO) of performance coatings.

Lamberts’ career also spans multiple executive roles at Bayer AG and Covestro, most recently as the former’s strategy project manager and senior vice president, head of elastometers and the latter’s innovation project manager.