Insulation industry news from Global Insulation

China/US: France-based Arkema has announced progress at two locations towards increasing the production capacity of its blowing agent product Forane 1233ZD. In China the group says its partner Aofan has started operation at a production plant. In the US at Calvert City, Kentucky the group has broken ground on the construction of an upgrade to a production line at its existing plant. The US$60m project is expected to be completed by early 2024. Both units are intended to increase the global availability of the Forane 1233ZD product.

The chemicals company is promoting the use of fluorinated liquid blowing agent due to its sustainability advantages. The product is used primarily in closed celled polyurethane foam for building insulation and cold chain applications. It also has applications for the thermal management of batteries in electric vehicles.

France: Ireland-based Kingspan has closed its acquisition of Ondura Group. The group consists of light roofing producer Onduline, membranes producer CB and waterproofing systems producer Alwitra. It operates plants in four European countries, as well as Brazil, Malaysia, Turkey and the US. Law firm Clifford Chance, a long-term partner of Kingspan, advised the insulation group through the deal.

On 27 September 2022, Kingspan acquired waterproofing membranes producer Derbigum in neighbouring Belgium. Derbigum has recycled 30,000t of bitumen in its operations to date.

US: Knauf Insulation has appointed Valentin Salazar as the manager of its forthcoming glass wool insulation plant at McGregor in Texas. Other hires include Alex Garcia as Health, Safety & Environmental Manager and JT Tristan as Human Resources Manager. Crossland Construction was previously announced as the general contractors for the project in July 2022. The company expects to open its new unit in early 2024.

US: Installed Building Products’ net revenue grew by 37% year-on-year to US$1.26bn in the first half of 2022 from US$925m in the same period in 2021. Its adjusted earnings before interest, taxation, depreciation and amortisation (EBITDA) rose by 54% to US$204m from US$133m. The insulation installation company said that its sales increased in the second quarter of 2022 due to “strong growth” across its residential new construction, repair and remodel and commercial markets.

US: Owens Corning has agreed to sell the site of its Santa Clara, California, insulation plant to property company Panattoni Development. Local Press has reported that the plant’s closure ‘on or around’ 31 October 2022 will result in the loss of 225 jobs.

US: Global cement producer Holcim has successfully acquired leading US independent spray foam producer SES Foam. SES Foam has a track record of double-digit growth and expects to record sales revenues of US$200m in 2022, according to Holcim. The group says that the producer stands out for its value-added services to contractors, including onsite technical instruction, business consulting, branding and lead generation support.

Global head of solutions and products Jamie Gentoso said “I warmly welcome all SES employees into the Holcim family. With SES’ leadership in thermal insulation, we are expanding our range of innovative systems for sustainable buildings, from roofing to insulation, to enhance buildings’ energy-efficiency. We look forward to entering our next era of growth together.”

US: Owens Corning’s first-half sales were US$4.95bn in 2022, up by 19% year-on-year from US$4.15m in 2021. It increased its insulation sales by 16% year-on-year to US$934m. The producer recorded adjusted earnings before interest, taxation, depreciation and amortisation (EBITDA) of Euro1.2bn, up by 24% from US$929m.

US: Huntsman Corporation has started commercial operation of a new US$180m methylene diphenyl diisocyanate (MDI) splitter at its Geismar plant in Louisiana. The new splitter will allow the chemical manufacturer to produce more grades of MDI than previously. Company president and chief executive officer Peter Huntsman attended an inaugural event as well as the Jeff Landry, the Attorney General of Louisiana.

“The new splitter reinforces our strategy of delivering value over volume by creating a more differentiated product portfolio,” said Tony Hankins, president of Huntsman’s Polyurethanes division. “It enables us to provide our customers in automotive, furniture, construction, adhesives and coatings markets with more options for innovative, sustainable polyurethanes products.”

Huntsman produces a range of chemicals including polyisocyanurate (PIR) and polyurethane (PUR) building insulation products.

US: Owens Corning has announced its conclusion of a deal to buy polyurethane (PU) foam insulation producer Natural Polymers. The companies say that Natural Polymers president and CEO Benjamin Brown will take on an innovation leadership role at Owens Corning following the completion of the transaction.

US: The National Insulation Association (NIA) has joined the US Department of Energy’s Better Climate Challenge initiative as an ally. Allies play a lead role in raising awareness of the initiative, which aims to reduce CO₂ emissions across US industrial plants and buildings.