Insulation industry news from Global Insulation

UK: The British Board of Agrément (BBA) has given its approval to Rockwool’s Rainscreen Duo Slab façade insulation product. It is the first stone wool product to gain this for use in ventilated rainscreen systems. As part of the certification process the product was tested for factors such as thermal performance, condensation risk, behaviour in relation to fire, and durability in order to meet national regulations. Rainscreen Duo Slab has achieved certification status for use as a Hybrid frame system and Rainscreen system.

“It is incredibly important to us to put our products through the BBA process, as the certification provides architects with peace of mind when specifying our products” comments Paul Barrett, Product Manager at Rockwool.

Rainscreen Duo Slab is a dual density insulation board that offers weather resistance on its outer surface whilst being installed and an inner surface that is designed to accommodate the substrate to which it is being applied. It is fire resilient and complies with Approved Document B, achieving the Euroclass classification: A1. It also complies with BR135: Fire Performance of External Insulation for Walls of Multi-Storey Buildings.

Russia: TechnoNicol plans to invest US$2.3m towards upgrading its mineral wool insulation plant in Chelyabinsk. Just under US$0.9m was invested in the plant in 2016, according to the Kommersant newspaper. The unit supplies products in the Ural Federal District as well as to the Perm region, the Orenburg region, Bashkortostan and Udmurtia.

US: Owens Corning announced plans to introduce formaldehyde-free mineral wool insulation solutions at the American Institute of Architects Conference on Architecture 2017 in Orlando, Florida. Thermafiber SAFB (Sound Attenuation Fire Blankets) is available for specification now and will be in the market later in 2017. Thermafiber UltraBatt will follow in a series of formaldehyde-free Thermafiber mineral wool insulation products.

“Remaining true to the brand’s history as an industry pioneer, the launch of formaldehyde-free Thermafiber mineral wool insulation coupled with our investment in a state-of-the-art manufacturing facility in Joplin, Missouri strengthens our impressive portfolio of product solutions and our commitment to the industry,” said Todd Fister, vice president of insulation strategic marketing.

Kazakhstan: Politerm plans to open a mineral wool slab plant in the Bulandy district of the Akmola region in July 2017. The unit will cost US$22m, according to Interfax. The plant will have a production capacity of 34,0000t and the project is expected to create 138 jobs. Politerm produces mineral-based insulation materials and it was founded in 2008 in the Akmola region.

Russia: Rockwool has completed an upgrade of its stone wool insulation plant at Troitsk, in Chelyabinsk region. The unit will use Power+ technology with enhanced micro-distribution of the binder and optimised fibre-spinning technology on the production line. These improvements are intended to improve the final product’s homogeneity and performance properties.

Finland: Following negotiations with staff Paroc has decided to shut down its Oulu stone wool plant in July 2017. The closure will involve the transfer and centralisation of support functions currently in Oulu to other Paroc plants and locations. Production of building insulation will be moved mainly to the Paroc plant in Parainen and support functions will be moved to other Paroc locations. 64 members of staff will lose their jobs, including all of the production workers at Oulu, and five staff will be moved to other locations.

“The decision to shut down the factory was difficult due to the considerable impact it will have on the personnel. However, the utilisation rate of the current capacity of Finnish stone wool factories is too low to ensure competitive operations in Finland. The factory located in Oulu is old and, in addition to the already high cost structure, continuing operations would require significant investments in the near future,” says Kari Lehtinen, chief executive officer of Paroc Group.”

Denmark: Bjørn Høi Jensen, the chairman of Rockwool, has announced that he will not be standing for re-election at the company’s annual general meeting in April 2017. He said that as he had met his goals to review the management group, start a new growth plan and introduce an ‘extensive’ improvement in results that he was standing down earlier than planned. He originally became chairman in 2014.

Rockwool’s external net sales for its insulation division dropped by 2% to Euro1.63bn in 2016 from Euro1.66bn in 2015. In local currencies the company calculated a slight rise of 0.7% for its net sales. However, its overall profit nearly doubled to Euro166m from Euro90m and its earnings before interest, taxation, depreciation and amortisation (EBITDA) rose by 21% to Euro389m from Euro322m. It blamed the poor sales on the industrial and technical insulation industries and the slow development of construction in Russia in both new build and renovation. In a statement Jensen described 2016 as a year ‘marked by tough conditions.’

The insulation and building materials producer also announced that it was planning to build three new production plants including a stone wool factory in Mississippi, US. Land acquisitions for the projects are expected to be completed in 2017.

Finland: Paroc Group is planning to shut down the operations of its stone wool plant in Oulu. The decision has been blamed on overcapacity of Finnish production without a similar increase in consumer demand. The plan also includes transferring and centralising support functions to other Paroc factories at other locations. Approximately 70 workers at the site will be affected by the decision and negotiations are on going.

“Starting the cooperation negotiations is very unfortunate. However, the utilisation rate of Finnish stone wool factories’ current capacity is too low to ensure competitive operations in Finland. The factory located in Oulu is an old one, and, in addition to the already high cost structure, continuing its operations would require significant investments in the near future,” said Kari Lehtinen, chief executive officer of Paroc Group.

Russia: TechnoNicol has started operation at a Euro105m mineral wool plant in the south of the Rostov region. The new unit will produce four types of rock wool products. Future plans for the site include the production of pipe and roof insulation and exports to markets in Armenia, Georgia, and Azerbaijan.

Poland: Paroc Group has upgraded its mineral wool plant in Trzemeszno to increase its production capacity with an investment of over Euro13m. “Up till now, some of the Paroc’s technical insulation solutions had been produced only in Finland,” said Joakim Westerlund, Chief Operating Officer at Paroc. “Shipping from Poland, combined with the fact that more products can now be transported on one truck thanks to new technology, not only will save time and resources of our customers, but also fits in our sustainability and energy efficiency policy.”

The investment marks a continuation of Paroc’s long-term development strategy in its Baltic and Central Europe area. Since 1998, when the Polish Paroc production plant was set-up, the company has invested over Euro140m in the Trzemeszno plant.