Insulation industry news from Global Insulation

Spain: Etex has completed its acquisition of extruded polystyrene (XPS) and glass wool insulation producer URSA from Xella Group. URSA operates 13 plants and employs 1700 people.

Xella CEO Christophe Clemente said “With this portfolio simplification, Xella takes an important step, to focus its resources on the development of building materials solutions. With our complementary product types, autoclaved aerated concrete and calcium silicate products, we aim to strengthen our position as a leading European supplier of masonry solutions. I warmly thank the URSA teams for their achievements during the successful past years within Xella Group and wish them a bright future with Etex.”

US: Knauf Insulation has won a contract to recycle waste glass bottles from the NTT IndyCar Series Big Machine Music City Grand Prix in Nashville, Tennessee, on 5 – 7 August 2022.

Knauf Insulation’s vice president of sustainability and health, safety and environment Chris Mahin said "These types of unique recycling opportunities are valuable for Knauf as we continue to seek alternative sources for glass – the main ingredient in our high quality glass wool insulation.”

US: The Asthma and Allergy Foundation of America (AAFA) and Allergy Standards Limited (ASL) have certified Knauf Insulation’s Fiberglass Acoustic Panel glass wool insulation panel as Asthma and Allergy Friendly. The certification attests the product’s ability to limit pollutant and allergen exposure in the indoor environment.

Knauf Insulation’s senior vice president of customer experience, innovation, and sales Nathan Walker said “This Asthma and Allergy Friendly certification is evidence of Knauf’s commitment to providing high quality products that can improve indoor air quality and help create healthier home environments.”

US: ADFORS Americas, a Saint-Gobain subsidiary, plans to invest US$28m in expanding its Dublin, Georgia, glass wool products plant. Dow Jones Institutional Newswires has reported that the facility serves Saint-Gobain’s glass wool insulation production. Once completed in 2024, the expansion will create 400 new local roles in serving the plant’s operations.

The Georgia state government has contributed US$12m in tax credits towards the project’s funding.

Romania: Knauf Insulation has completed its acquisition of Gecsat. Business World Magazine News has reported that Gecsat operates a glass wool insulation plant in Tarnaveni, Mures County. In 2020, it recorded revenues of Euro6.6m. Knauf Insulation’s Romanian portfolio includes glass wool, basalt mineral wool and wood fibreboard operations.

Knauf Group management committee member and Insulation Europe, Middle East and Asia chief executive officer Dominique Bossan said "The acquisition of the Romanian plant will support Knauf Insulation's growth goals and provide additional capacity to meet the growing demand for our insulation solutions in the region.”

UK: Knauf Insulation plans to upgrade two of its glass wool insulation plants in the UK at a cost of Euro53.7m. The upgrades consist of a packaging equipment upgrade at the Cwmbran, Torfaen, insulation plant and the replacement of the furnace and connected equipment at its St Helens, Merseyside, insulation plant, as well the acquisition of land adjacent to the latter from NSG Group. As a result of its upgrade, the Cwmbran plant will begin producing insulation slabs as well as rolls and blowing wool. The company said that the investments are a response to anticipated glass wool insulation demand growth on the back of the government’s Future Homes Standard energy efficiency policy.

Managing director Neil Hargreaves said “This series of investments will boost capacity as well as improve the range, availability and sustainability of our products.”

US: Saint-Gobain plans to spend US$32m towards to upgrade to CertainTeed’s Chowchilla glasswool plant in California. The investment is part of a US$400m expansion package planned for four US plants previously announced in November 2021. The upgrade work at Chowchilla will include the addition of a new furnace and other equipment that will use less natural gas and electricity. It is the largest investment in the site since its creation in 1978. Saint-Gobain Group estimates that these improvements will reduce CO₂ emissions by 4000t/yr at the site.

Belgium: Knauf Insulation has officially opened a new Euro15m glass mineral wool recycling plant in Visé. It will recycle the glass mineral wool as part of its ‘Resulation’ service. The site will also recycle production off-cuts from Knauf Insulation’s Visé glass mineral wool production plant using a dedicated production line and furnace. The inauguration event was attended by Olivier de Wasseige, managing director of the Walloon Enterprise Network.

Dominique Bossan, member of Knauf Group’s management committee and head of Knauf Insulation Europe, Middle East and Asia, said, “The new facility is an important step towards achieving Knauf Insulation’s commitment to generate zero waste to landfill by 2025 as part of the company’s ‘For A Better World’ sustainability strategy.

Knauf Insulation says that around 85,000t/yr of glass mineral wool waste are generated in France, while in Belgium and the Netherlands the figure is around 30,000t/yr with 26,000t of that total coming from demolition.

France: Isover plans to spend Euro120m on increasing the production capacity of its existing production lines and building a new line by 2025. The subsidiary of Saint-Gobain says the move will add over 70,000t/yr to its glass wool production capacity. The move is in response to “very strong demand driven by energy renovation.”

Euro20m of the planned investment will be targeted at decarbonising production and developing the circular economy. Isover intends to install a treatment unit for deconstruction waste to be reincorporated into the production process as a substitute for virgin raw materials. It also wants to increase in the proportion of recycled glass used in the production process to 80% by 2025.

Isover operates three glass wool plants in France, at Chalonsur-Saône, Chemillé and Orange respectively.

Germany: Knauf Insulation plans to increase the production capacity of its Bernburg, Saxony-Anhalt, glasswool insulation plant. The project will also modernise all of the plant’s equipment. The upgraded plant is scheduled for commissioning in 2023.

Central Europe regional managing director Michael Huesmann said "The market hunger for insulating materials necessitates the use all production resources as efficiently as possible. Operational safety has gained additional importance as we maximise capacity utilisation – a process which will likely continue in the future."