Insulation industry news from Global Insulation

Sweden: Denmark-based BewiSynbra has announced its acquisition of an extruded polystyrene (XPS) insulation plant in Norrköping after its conditional takeover of the owner for Euro5.6m including BewiSynbra’s assumption of its debts. The company says it will expand XPS production and install an expanded polystyrene (EPS) insulation line at the plant in late 2020, as a result of which it will close its nearby Norrtälje EPS insulation plant. It expects to conclude the deal in February 2020.

France: Hirsch France, a partnership consisting of 66% Hirsch and 34% BewiSynbra, has purchased six Saint-Gobain expanded polystyrene (EPS) insulation plants and 49.9% of shares in Isossol from Saint-Gobain subsidiary Placoplâtre.

Saint Gobain’s nine-month sales fell by 4.1% year to Euro31.1bn to 30 September 2019 from Euro32.5bn. The group is targeting annual divestment equivalent to Euro3.0bn to cut losses.

Romania: Sika has agreed to acquire Arcon Membrane, a manufacturer of roofing and waterproofing systems including thermal insulation systems for facades and roofs. Its insulation systems combine expanded polystyrene (EPS) sheets and bituminous membranes. Sika says that by buying Arcon it will strengthen its position in the local market and extend its product portfolio to meet the increasing demand for complete solutions in the roofing and waterproofing markets. The transaction is subject to approval by the Romanian anti-trust authority. No value for the purchase has been disclosed.

“Arcon’s market leading position, comprehensive product portfolio, and established distribution network will support our growth strategy by opening up new cross-selling opportunities, as well as increasing our market access and the penetration of key project,” said Ivo Schädler, Regional Manager Europe, Middle East and Africa (EMEA) at Sika.

Netherlands: The PolyStyreneLoop (PSL) Cooperative has inaugurated the European expanded polystyrene (EPS) / extruded polystyrene insulation (XPS) industry’s closed-loop project for the recycling of polystyrene (PS) insulation foam waste in Amsterdam. The research is testing a concept to dissolve the recently restricted chemical, Hexabromocyclododecane (HBCD), from PS foam waste while also allowing for the recovery of bromine, which can then be used again for the production of new flame retardants. The PSL project is intended to help the European Union (EU) deal with an expected 20Mt of insulation material containing HBCD that will need to be disposed of in the next 50 years.

The PolyStyreneLoop demonstration plant aims to begin operations in 2018 and will have the capacity to treat up to 3300t/yr of PS waste. Once up and running, the PolyStyreneLoop project will be able to cope with incoming PS foam waste streams and produce recyclate that could be used in new PS foam insulation installations. The new initiative has been financed and built by the 56 members and supporters of the PolyStyreneLoop Cooperative. The EU has also supported it financially.

The association for European Manufacturers of Expanded Polystyrene (EUMEPS) said that recycling PS foam typically saves as much as 50% CO₂ emissions compared to using it for energy recovery. It added that it believes that the technology it is testing offers an additional contribution to resource efficiency at the end-of-life phase for PS foam insulation, on top of the CO₂ emissions already saved by reducing energy consumption during the long-use phase of a building.

Romania: Austrotherm has opened an insulation plant at Arad. The Austrian company opened its third expanded polystyrene (EPS) plant in the country in early November 2017. The unit is intended to serve Transylvania and other western regions.

The company originally entered the Romanian market in 1999 with an EPS plant in Bucharest. A second plant at Horia was opened in 2006. Production of extruded polystyrene (XPS) insulation followed at this site in 2008.

Czech Republic: Consumption of expanded polystyrene (EPS) fell by 6.8% year-on-year to 57,900t in 2016 from 62,100t in 2015. The decrease was caused by a decline of the domestic construction sector said the Czech EPS Association, according to the Czech News Agency (CTK). Local building output fell by 5.9% in 2016 according to the Czech Statistical Office (CSU).

"The decrease is being caused mainly by lengthy building permit proceedings in our country. In comparison with Germany or Austria, building permit proceedings in the Czech Republic take more than twice as long," said insulation association chairman Pavel Zemene.

Around 85% of the total EPS consumption in the country is used in the construction sector, and 50% is used for building insulation.

Poland: Ineos Enterprises has agreed in principle to sell Ineos Styrenics, its expandable polystyrene (EPS) business, to Synthos for Euro80m. Completion of the transaction is likely to occur in the second half of 2016, subject to customary regulatory approvals.

Ineos Styrenics produces EPS for the building, construction and packaging industries at manufacturing sites at Wingles and Ribécourt in Northern France and Breda in the Netherlands. The three production sites are supported by its technology Centre in Breda. Customer Service, Logistics and Finance groups are also located in Breda. The business employs around 250 people who will transfer as part of this deal.

“The aim of the acquisition will be to provide the highest quality EPS to ensure that EPS remain the insulation material of choice for our customers.” said Tomasz Kalwat, CEO of Synthos.

Synthos S.A. is one of the largest manufacturers of chemical raw materials in Poland. The company is the first European manufacturer of emulsion rubbers and is a leading manufacturer of polystyrene for foaming applications. The Company is traded on the Polish stock exchange with its headquarters located in Oświęcim

US: The Office of Environmental Health Hazard Assessment (OEHHA) in California has asserted that polystyrene is not the same as styrene and is not listed by the state as a substance that causes cancer. The OEHHA has added styrene to a list of a list of chemicals known to the state to cause cancer for purposes of the Safe Drinking Water and Toxic Enforcement Act of 1986 (Proposition 65).

"There is sufficient scientific information to demonstrate that the intended uses of these materials are safe,” said the OEHHA. "While free or unreacted styrene may be present in such products, only styrene exposures that pose a significant cancer risk would require a warning." Styrene is used to make expanded polystyrene (EPS) but the substances have different properties. The OEHHA's listing is based on the findings of the 12th edition of the National Toxicology Program's Report on Carcinogens that assesses the potential for risks associated with styrene, primarily in work environments where levels of styrene exposure may be higher.

US: Carpenter Co. has opened a new expanded polystyrene (EPS) plant in Elkhart, Indiana. The new plant will supply the upper Midwest markets. It will be fully operational in March 2016.

"We are excited to expand our effective marketing area into the Midwest area of the country," said Larry King, vice president Insulation Division of Carpenter.

The Elkhart EPS facility will be managed by Richard Thain, who previously worked at the Carpenter EPS plant in Lakeland, Florida. Carpenter currently operates EPS production facilities in Fogelsville, Pennsylvania, High Point, North Carolina and Lakeland, Florida.

US: Albemarle Corporation, a flame retardant manufacturer, and ICL, a specialty chemical company, have announced that they have entered into a long-term agreement for the supply of a polymeric flame retardant. The product is manufactured at ICL's facilities in the Netherlands and in Israel using technology licensed from Dow Global Technologies LLC, a subsidiary of The Dow Chemical Company.

This next generation flame retardant, which is marketed by Albemarle under the brand name GreenCrest and by ICL under the brand name FR122P, is a sustainable alternative for customers transitioning from hexabromocyclododecane (HBCD)-based flame retardants currently used by the building industry in extruded polystyrene (XPS) and expanded polystyrene (EPS) foam insulation products. Albemarle will supply ICL with bromine for the production of GreenCrest, associated with the agreement. The agreement is subject to certain conditions precedent, including approval of Israel's Antitrust Authority.

Albemarle and ICL will continue to provide independent marketing, sales and technical service to their respective customers in Europe and around the world to ensure a transition as EPS and XPS producers continue to shift from HBCD to the polymeric flame retardants.