Insulation industry news from Global Insulation

UK/Ireland: UK-based Energystore has launched Spacebead, an expanded polystyrene (EPS) bead injected insulation containing aerogel and adhesive, on the UK and Irish markets. The Spacebead offers thermal conductivity of 0.029W/mK and is especially suited to use in limited cavity space. The producers say that this will help customers in the English market to easily conform to the upcoming Future Homes Standard for energy efficiency of new buildings there.

Germany: BASF has completed a pilot, with Frankfurt-based housing society ABG and external thermal insulation composite systems producer Sto, testing an insulation board based on expandable polystyrene (EPS) containing recycled material. Around 10% of the polystyrene was replaced with a recycled substitute during the test. The results showed that the newly developed board met the same quality standards as standard market products. The sustainability targets of ABG was one of the key impetuses for the project.

BASF used its Neopor F 5 Mcycled product in the test. It is a graphite-containing expandable polystyrene granulate that contains 10% recycled material. The recycled material comes from mechanically recycled EPS waste. The aim is to other byproducts for the production of Neopor Mcycled in the future, such as EPS off-cuts from construction sites.

Germany: BASF is set to expand production of its Neopor graphite-enriched expanded polystyrene (EPS) at its Ludwigshafen plant in Rhineland-Palatinate by 50,000t/yr. From its commissioning in 2027, the expanded line will help BASF to meet increased demand for the material. Neopor serves as raw granulate for use in the production of insulation materials for building envelopes. The company says that it offers a 30% greater heat retention than traditional EPS.

Director Stephan Kothrade said "Neopor is classified as a 'Pioneer' in the highest category of the Sustainable Solution Steering (Triple-S) sustainability assessment which BASF uses to evaluate all its products, and is part of BASF's Sustainable Future Solutions."

Austria: Multiple actors across the Austrian insulation, construction and environmental management sectors have launched a nationwide expanded polystyrene (EPS) recycling pilot. Initiative leader Fraunhofer Austria Research aims for the project, entitled EPSolutely, to establish a circular economy for EPS insulation based on its on-site collection service. Participants include insulation producers Austrotherm, Hirsch Porozell and Steinbacher Dämmstoff. The Kleine Zeitung newspaper has reported that the service provides reuseable bags and manages workflows via an app. The pilot will conclude in December 2024, with the outcomes informing a possible industrial-scale roll-out. Insulation producers have reportedly invested in new separation equipment to meet the requirements of the materials.

Steinbacher Dämmstoff head of research and development Maximilian Bernard said "The biggest challenge is the varying quality of the material delivered. The differences range from different colours to different raw materials such as extruded polystyrene (XPS) to various foreign substances such as screws and plaster residues. Despite these differences, a consistent quality of the new EPS panels must be guaranteed."

Austria: Law firm Schoenherr says that it advised Austrotherm on merger control filings for the latter’s acquisition of the expanded polystyrene (EPS) insulation business of building materials producer Brucha. Prior to completion of the deal, Austrotherm employed 1400 people and produces insulation at 26 plants in 12 countries in Central and Southeast Europe and Türkiye.

Poland: Austria-based Hirsch Servo Group has concluded a deal to acquire expanded polystyrene (EPS) insulation producer Tyron. Hirsch Servo Group previously acquired EPS assets in Romania through its takeover of Arcon’s insulating materials division in 2016.

APA Economic News has reported that Hirsch Servo Group chair Harald Kogler said "By entering the Polish insulation market, we not only see a significant expansion of our product portfolio but also important impulses for our already established production sites in Wrocław and Łódź, which primarily focus on packaging production."

EU: The European Union (EU) is holding a consultation over possible changes to the limit on the use of hexabromocyclododecane, a brominated flame retardant (BFR) in consumer products. This includes expanded polystyrene (EPS) and extruded polystyrene (XPS) insulation. The consultation will run until 26 December 2023.

Hungary: Masterplast reported sales worth Euro114m during the first nine months of 2023. This represents a year-on-year decline of 31% from Euro164m in the corresponding period in 2022. The producer’s earnings before interest, taxation, depreciation and amortisation (EBITDA) losses were Euro2.93m, compared to a positive figure of Euro19.3m. During the third quarter of 2023, sales declined in Hungary by 45% and across its export markets by 26%. They rose by 21% in Poland, by 8% in Croatia and by 2% in Ukraine.

Masterplast attributed its sales decline to low demand due to global inflation and rising interest rates amid on-going lockdowns, energy crises and war in Ukraine, while energy-saving renovation initiatives have also been subject to delays. The company set a savings target of Euro2m/yr and laid off 250 employees, including 210 from its plants in Serbia. It completed the construction of new expanded polystyrene (EPS) and extruded polystyrene (XPS) capacity in Italy and Serbia, which it expects to bring online later in 2023.

Austria: Austrotherm plans to raise the prices of its expanded polystyrene (EPS) and extruded polystyrene (XPS) insulation products by up to 15% from 25 September 2023. The insulation producer said earlier in August 2023 that production reductions and unexpected plant shutdowns had increased the costs of its main raw materials.

Croatia: Austria-based Austrotherm plans to invest Euro12m in the construction of a new expanded polystyrene insulation plant in Zabok, near Zagreb. SeeNews has reported that the plant is scheduled for commissioning in early-mid 2024. When operational, Austrotherm expects it to employ 30 people.

Chief executive officer Klaus Haberfellner said "More than 60% of Croatian homes are poorly insulated or not insulated at all." He added "There is also significant potential for insulation of buildings on the popular Croatian Adriatic coast."