Insulation industry news from Global Insulation

Austria: Austrotherm has invested Euro20m on an upgrade to its extruded polystyrene (XPS) production capacity at its Purbach insulation plant. The project added a production hall with new extrusion technology supplied by Germany-based KraussMaffei Group. The expansion has also created 20 new jobs at the site. A further upgrade to the plant will be built in 2023 when a photovoltaic system will be installed on the roof of the hall.

Romania: Austrotherm has commissioned its third Romanian insulation plant in Calan, near Deva, Hunedoara County. The new Euro6m facility will produce the company's Austrotherm EPS and Austrotherm EPS-Plus expanded polystyrene (EPS) insulation, and also houses office spaces and storehouses. Sales manager Roxana Ghioca said that the storage capacity will enable the site to supply the Transylvanian market with Austrotherm's EPS and extruded polystyrene (XPS) insulation product offering.

Austrotherm managing director Klaus Haberfellner said “Transylvania is among the Central and Northwestern Romanian regions currently with a good economic situation. One third of Austrotherm Romania's topwinds are generated in this region. The existing EPS plants - which are situated a long distance from this have already reached their capacity limit." Addressing Romania's need for insulation, Haberfellner said "If not now, when does saving energy make more sense? The dramatic increase in energy prices has long since arrived in Romania."

Romania: Austria-based Austrotherm has concluded an agreement to acquire 100% ownership of extruded polystyrene (XPS) insulation panels producer Zentyss. Zentyss operates a plant in Arad, Transylvania.

Austrotherm managing director Klaus Haberfellner said "This acquisition increases the security of supply and the range of products for customers in Romania and neighboring countries. The central location of Arad enables the optimisation of transport routes to customers, which means that CO₂ emissions can be massively reduced." He concluded "Our leadership position in XPS in Romania is now well secured. I am particularly pleased to welcome 106 new colleagues to our company."

Austria: Austrotherm plans to raise the prices of its extruded polystyrene (EPS) insulation and expanded polystyrene (XPS) insulation products in response to “very strong” increases in raw materials, energy and transport costs. The latest round of price increase will take effect in early April 2022. The producer added that it could not rule out re-introducing monthly quantity quotas if order intake remained high.

Austria: Austrotherm has announced its construction of a 226kW solar power installation on the roofs of storage halls 6 and 7 of its Purbach extruded polystyrene insulation plant in Burgenland. The EU’s Regional Development Fund provided funding towards the project.

Czech Republic: Austria-based Austrotherm has successfully completed a 100% takeover of expanded polystyrene (EPS) producer DCD IDEAL.

Austrotherm’s CEO Klaus Haberfellner said “With the purchase of DCD, we are closing the last white spot in our core markets of Central and Eastern Europe and are thus strengthening Austrotherm's market position. DCD and Austrotherm are successful family businesses that harmonise well in terms of their corporate cultures. The takeover of DCD supports the strategy of continuing to invest in our core products EPS and extruded polystyrene (XPS).” He added “We are pleased about the opportunity to expand our climate-friendly product range for our customers, to be able to supply our XPS customers in the Czech Republic with EPS and thus to offer them an even better service."

Austria: Austrotherm has launched a nationwide extruded polystyrene (XPS) insulation cut-off collection service. The service will pick up waste XPS insulation from building sites for recycling in production at Austrotherm’s Purbach XPS insulation plant.

Technical director Heimo Pascher said “Our XPS sheets are ideal for recycling and can be fed back into the production process - this enables us to reduce CO₂ emissions and the consumption of resources in production. We are taking an important step in the direction of the circular economy.” He added “We have carefully analysed the savings effect. By recycling we reduce the CO₂ emissions in the disposal of construction site waste by at least 50%. With every tonne of XPS which we recycle, 1.80t of CO₂ can be saved. Or, to put it more impressively, every tonne of XPS that we recycle from construction sites saves as much CO₂ as around 148 European beech trees bind in a year.”

Poland: Austria-based Austrotherm has launched production at its Grodków expanded polystyrene (EPS) insulation plant following a capacity expansion. The total cost of the work was Euro5.5m.

Managing director Klaus Haberfellner said “We are particularly proud that, despite the adversities of the coronavirus epidemic, we have now been able to start full operation in Grodków. The demand for our high-quality EPS insulation panels has been growing steadily in Poland for years. This is due on the one hand to rising energy prices and on the other hand to the government smog control renovation subsidies programme launched in 2019.” He added "Thanks to the new plant, we are optimally positioned in terms of capacity to be able to supply our customers promptly."

Austria: Austrotherm says that its Resolution Facade foam insulation product is being used for exterior renovations in Vienna’s many pre-1919 apartment blocks. These kinds of jobs require thin insulation to maintain a building’s profile.

Sales director Robert Novak said, “An apartment building built before 1919 has a heating requirement of 120 - 250kWh/m². They are therefore five times worse than newly-built residential complexes, which have had to meet the lowest energy house standard across Europe since 1 January 2021.” He concluded, “There is still a lot of renovation potential in this building category.”

Buildings of this period currently house 500,000 people in Vienna and number 30,000, 20% of the total number of residential buildings. 20,000 are in the Wilhelmian architectural style, known for its facades.

Austria: Austrotherm has announced the launch of Fit for the Future, a capital expenditure (CAPEX) plan worth Euro10m in investments in its Pinkafeld and Purbach, Burgenland plants. The plans consist of a new office building with training centre and workshop at the Pinkafeld plant, “intended to illustrate how sustainable construction for office buildings should be implemented in the future,” and a 3600m² finished goods warehouse at the Purbach plant, as well as ‘numerous digitisation and automation projects’ across both plants.

Managing Director Klaus Haberfeller said, “Despite all the adversities of the Covid-19 outbreak, we have started an investment programme that will make our two Burgenland locations fit for the future. We are investing in the modernisation of the infrastructure and in optimising the processes at the locations in order to increase efficiency and occupational safety, and, as a positive side effect, benefit the regional construction industry.”