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US: The demand for plastic foams is forecast to rise by 4.1%/yr to 3.90bn kg in 2017, valued at US$24.7bn. The market will mount a healthy recovery from the declines posted during the recession-impacted 2007-2012 period, according to a report by The Freedonia Group Inc.

Packaging will remain the leading outlet for plastic foams through 2017, accounting for nearly one-third of total volume. Increased levels of housing construction combined with rising consumer spending levels bode well for foams used in household products such as bedding, furniture and appliances. In the motor vehicle market, advances will be promoted by rising vehicle output and efforts to enhance safety and comfort.

Flexible polyurethane foam, the leading resin in the plastic foams market, will remain the dominant product throughout 2017, outpacing demand for rigid polyurethane, based on especially rapid growth in the bedding and carpet underlay markets. Strong gains for rigid polyurethane foam will be propelled by a healthy rebound in construction activity and by changes in building codes and construction practices that call for structures with increasing energy efficiency. However, polyurethane foam insulation will continue to encounter competition from fibreglass and polystyrene foam.

Polystyrene accounts for almost two-fifths of demand for plastic foam and will maintain a sizable share of the market through 2017 based on its excellent protective and insulating capabilities, moisture resistance and low cost. However, advances in the large packaging sector will be restricted by ongoing solid waste disposal concerns regarding the use of disposable foam products and rising competition from paper-based materials, which are viewed as more eco-friendly. Expanded polystyrene foam is projected to see more rapid gains through 2017, stemming primarily from its use in insulation, molded foam protective packaging and insulated shipping containers. Expanded polystyrene geofoam is predicted to exhibit especially rapid growth, albeit from a relatively small base.

Russia: Finish insulation producer Paroc is preparing to open an insulation plant in Tver in December 2013. The plant will primarily produce materials for the Russian market but technical insulation materials will also be exported to European Union members, according to Russian media.

"The demand for insulation is likely to increase in Russia. The growth here has been even more rapid than in Europe," said Kari Lehtinen, CEO of Paroc Group. "Our share of the Russian market is about 2%. After launching production at full capacity, we are planning to control 7 to 8% of the Russian market."

The new plant's location was chosen because of the railway links between Tver, near Moscow, and St Petersburg. Once opened, Paroc's new plant will be the third Finnish plant in the Tverskaya Oblast region of Russia. Paroc purchased the former mineral wool plant in late 2011 and has rebuilt around 90% of the production machinery. Currently 150 workers are employed by the plant and Paroc plans to increase that number to 400 by 2015 and to 600 when development of the site is complete.

US: Rhino Linings Corporation has acquired the assets of Expo Industries Inc, a San Diego-based manufacturer of Expo Stucco™ interior and exterior stucco products, sealers, bonders, patch products and plaster mixes.

The acquisition expands Rhino Linings line of building products, which already include waterproofing products, spray polyurethane foam insulation, decorative concrete and epoxy flooring systems.

"Expo Stucco is a well-respected and recognised leader in the building industry," said Pierre Gagnon, president and CEO of Rhino Linings Corporation. "Since Expo Stucco blended and packaged our Concrete Solutions bag mixes, we are now able to bring product packaging in-house and expand our line of building products. We are also excited about the opportunity to expand name recognition and sales for the Expo Stucco brand."

UK: Superglass Holdings reported that its revenue fell by 25% year-on-year to Euro29m in its financial year that ended on 31 August 2013. In the UK-based mineral wool producer's preliminary results statement, chief executive Alex McLeod conceded that the company had faced 'extremely challenging trading conditions'.

"The transition from CERT to ECO/Green Deal has caused a major gap in activity within the retrofit market for both loft and cavity insulation. Combined with abnormally low levels of house-building activity in the UK by historical standards of new unit construction despite recent early signs of recovery, the net effect has been a surplus of UK-based insulation manufacturing capacity and highly competitive market conditions," said McLeod. In Superglass' fiscal 2013 its operating loss grew to Euro13.2m from Euro2.98m in the fiscal 2012.

Both McLeod and chairman John Colley highlighted Superglass' capital investment programme, Project Phoenix, which delivered cost savings in reduced energy consumption and waste of Euro3.36m in the 2012 – 2013 financial year. Superglass expects revenues to recover slowly in 2014.

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