Insulation industry news from Global Insulation
US: PhytoGen, part of Corteva Agriscience and DowDuPont, is partnering with Cotton Incorporated’s Blue Jeans Go Green denim recycling program to turn used clothing into insulation. PhytoGen will be collecting used denim at various events throughout 2019.
“New seed technologies and the commitment of US cotton growers continue to make sustainable production gains, while the Blue Jeans Go Green denim recycling program addresses end-of-product-life sustainability,” said Stacey Gorman, Director of Communications for The Cotton Board.
To raise awareness for the program, PhytoGen and Corteva Agriscience started holding internal denim drives at their corporate offices and seed production locations in November 2018. With the support of the National FFA Foundation and local FFA chapters, this will now be expanded to collection drives across the Cotton Belt in early 2019 and collections will be organised at trade events.
Since its start in 2006, the Blue Jeans Go Green program has collected more than 2 million pieces of denim and over 350,000m2 of insulation has been upcycled from worn denim. Over 40 Habitat for Humanity affiliates have received denim insulation and more than 1000t of textile waste have been diverted from landfills. Corporate partnerships with the Blue Jeans Go Gerent program predominately have been with retailers and brands that offer a sales incentive for recycling used denim. Past partners include: Wrangler, Gap, American Eagle, J Crew and Madewell.
Germany: BASF is developing a pilot project to make insulation panels from plastics waste as part of its ChemCycling project. The company is making ethylene and propylene from the waste to use as raw material for further chemical manufacturing. Other projects the company is testing using waste plastics with include mozzarella packaging and refrigerator components.
“With our ChemCycling project, we are using plastic waste as a resource. In this way, we create value for the environment, society and the economy. We have joined forces with partners throughout the value chain to establish a working circular model,” said Martin Brudermüller, chairman of the board of executive directors and chief technology officer of BASF.
BASF feeds oil derived from plastic waste by an oiling process into the Production Verbund process. BASF gets this feedstock for the pilot products from Recenso in Germany. As an alternative, syngas made from plastic waste can also be used. The first batch of this oil was fed into the steam cracker at BASF’s site in Ludwigshafen in October 2018. The steam cracker is the starting point for Verbund production. It breaks down or ‘cracks’ this raw material at temperatures of around 850°C. The primary outputs of the process are ethylene and propylene. Under the mass balance approach, the share of recycled raw material can be mathematically allocated to the final certified product. Each customer can select the allocated percentage of recycled material.
BASF is working with its customers and partners, which range from waste management companies to technology providers and packaging producers, to build a circular value chain. Its next step is to make the first products from the ChemCycling project commercially available. However, technological and regulatory conditions need to be met on a regional basis before the project is market-ready.