Insulation industry news from Global Insulation
US: Owens Corning’s sales revenue has risen by 7% year-on-year to US$2.78bn in the first half of 2016 from US$2.61bn in the same period in 2016. Its net earnings rose by 78% to US$198m from US$111m. However, sales revenue for its insulation business fell by 4% to US$799m from US$830m. No reason for the decline in insulation revenue was given, but the company expects slightly negative revenue growth and relatively flat margins to continue for the full year.
US plastic foam demand to rise to 4Mt in 2020
07 July 2016US: Demand for plastic foams in the US is forecast to rise 2.3%/yr to 4Mt in 2020, valued at US$25.2bn, according to a report by the Freedonia Group. A report summary stated that growth will decelerate from the rate posted during the 2010-2015 period and that the construction sector is anticipated to lead growth prospects, which will see additional opportunities for foam insulation products bolstered by increasing construction activity.
Elsewhere, rising consumer spending levels will bode well for foams used in household products such as bedding, furniture and appliances. In the motor vehicle market, advances will slow in tandem with slowing motor vehicle production and by trends towards smaller, more fuel efficient cars that require less foam on a per vehicle basis.
USA Insulation opens foam insulation plant in Ohio
16 June 2016US: USA Insulation has opened a foam insulation plant in Cleveland, Ohio to meet increased demand for its products. The location was chosen because the injection foam franchise has its headquarters in the town.
"With over 50,000 homes insulated to date, our brand is now recognised as one of the premier residential retrofit insulation companies in America," said Patrick Pitrone, president of USA Insulation Franchise Corporation. "USA Insulation's proprietary injection foam has been used in the sidewalls of new and existing homes for over 30 years and boasts some of the highest R-ratings in the insulation industry."
Poland: Stepan Company has completed the relocation of its European R&D and Technical Service centre to new laboratories in Wroclaw. The expanded facilities will serve Stepan's business in insulation foams as well as the diverse Coatings Adhesives Sealants and Elastomers (CASE) business. In addition to providing increased space for its growing team of scientists, the expanded facilities include a wide range of test and production equipment to support Stepan's customers with innovation and technical development projects.
The specialist and intermediary chemical production company also confirmed that the expansion of its polyester polyol facility in Brzeg Dolny will be completed in mid-2016, with the addition of a new reactor. The new asset is required to support Stepan's growth in the CASE business for its European customers.
"The completion of this expansion to our facilities in Poland marks a significant milestone in our growth story within the European polyester polyol industry. Commitment to these plans by Stepan is an endorsement of our growth strategy,” said Roger Stubbs, Vice President, Polymers Europe.
Germany: Evonik Industries is acquiring the Performance Materials Division of Air Products and Chemicals for US$3.8bn. The products it is acquiring from Air Products include ingredients for insulation foams, sun lotion and paint as well as additives to harden aircraft and marine coatings. The transaction is intended to be completed by the end of 2016 subject to approval from relevant competition authorities.
“Evonik is already one of the leading producers of specialty & coating additives. Air Products’ Specialty & Coating Additives business perfectly complements this fast-growing segment. With this acquisition we are expanding our portfolio with precisely the right markets, products and innovations and continuing to invest in our growth and profitability,” said Klaus Engel, chief executive officer of Evonik Industries.
Air Products’ specialty and coating additives business will be integrated into the Nutrition & Care and Resource Efficiency segments of Evonik. The acquisition will also give Evonik a greater presence in North America, diversifying its markets outside of Europe. It also expects to generate savings of up to US$80m/year from the deal by 2020.
US: The Office of Environmental Health Hazard Assessment (OEHHA) in California has asserted that polystyrene is not the same as styrene and is not listed by the state as a substance that causes cancer. The OEHHA has added styrene to a list of a list of chemicals known to the state to cause cancer for purposes of the Safe Drinking Water and Toxic Enforcement Act of 1986 (Proposition 65).
"There is sufficient scientific information to demonstrate that the intended uses of these materials are safe,” said the OEHHA. "While free or unreacted styrene may be present in such products, only styrene exposures that pose a significant cancer risk would require a warning." Styrene is used to make expanded polystyrene (EPS) but the substances have different properties. The OEHHA's listing is based on the findings of the 12th edition of the National Toxicology Program's Report on Carcinogens that assesses the potential for risks associated with styrene, primarily in work environments where levels of styrene exposure may be higher.
Installed Building Products buys Alpine Insulation
14 April 2016US: Installed Building Products, an installer of insulation and complementary building products, has purchased Alpine Insulation based in Sheboygan, Wisconsin with five operating locations throughout the state. Alpine provides installation services to the residential and commercial sectors.
"Alpine represents a compelling opportunity for us to enhance our presence in Wisconsin through a complementary business with strong local brands, exceptional customer loyalty and a strong management team. This acquisition brings our total acquired revenue in 2016 to approximately US$44m, as we remain focused on selectively acquiring market-leading installers in highly attractive markets," said Jeff Edwards, chairman and chief executive officer of Installed Building Products.
Carpenter opens new expanded polystyrene production facility in US
26 February 2016US: Carpenter Co. has opened a new expanded polystyrene (EPS) plant in Elkhart, Indiana. The new plant will supply the upper Midwest markets. It will be fully operational in March 2016.
"We are excited to expand our effective marketing area into the Midwest area of the country," said Larry King, vice president Insulation Division of Carpenter.
The Elkhart EPS facility will be managed by Richard Thain, who previously worked at the Carpenter EPS plant in Lakeland, Florida. Carpenter currently operates EPS production facilities in Fogelsville, Pennsylvania, High Point, North Carolina and Lakeland, Florida.
Albemarle and ICL enter into long-term supply agreement for sustainable polymeric flame-retardants
25 February 2016US: Albemarle Corporation, a flame retardant manufacturer, and ICL, a specialty chemical company, have announced that they have entered into a long-term agreement for the supply of a polymeric flame retardant. The product is manufactured at ICL's facilities in the Netherlands and in Israel using technology licensed from Dow Global Technologies LLC, a subsidiary of The Dow Chemical Company.
This next generation flame retardant, which is marketed by Albemarle under the brand name GreenCrest and by ICL under the brand name FR122P, is a sustainable alternative for customers transitioning from hexabromocyclododecane (HBCD)-based flame retardants currently used by the building industry in extruded polystyrene (XPS) and expanded polystyrene (EPS) foam insulation products. Albemarle will supply ICL with bromine for the production of GreenCrest, associated with the agreement. The agreement is subject to certain conditions precedent, including approval of Israel's Antitrust Authority.
Albemarle and ICL will continue to provide independent marketing, sales and technical service to their respective customers in Europe and around the world to ensure a transition as EPS and XPS producers continue to shift from HBCD to the polymeric flame retardants.
US: Carlisle Construction Materials’ net sales rose by 4.4% year-on-year to US$484m in the fourth quarter of 2015. The building products manufacturer attributed the growth to demand for insulation application and commercial roofing and good weather. It also benefitted from lower raw material costs and improved business practices although this was partially offset by lower selling prices.
Overall, the Carlisle Companies subsidiary reported that its net sales rose by 3.5% year-on-year to US$2bn in 2015 from US$1.94bn in 2014. Its earnings before interest and income taxes rose by 30.6% to US$351m from US$269m.